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Contactor Control

How to Tune udcsw on ZombieVerter VCU

Precharge completion voltage. Main contactor closes when bus reaches this.

Quick Reference

Param ID

32

Unit

V

Range

0 โ€” 1000

Default

330

๐Ÿ“– What Does It Do?

Precharge completion voltage. Main contactor closes when bus reaches this.

๐ŸŽฏ Recommended Values

Default value: 330

Valid range: 0 to 1000

Inverter-Specific Recommendations

Leaf Gen1/2/3 350
GS450H 350
GS300H 350
Outlander 350
Rear Outlander 350
Prius Gen3 288

Tuning Strategy

Start with the default value and adjust in small increments. Monitor vehicle behavior after each change before making further adjustments.

๐Ÿ’ก Tuning Tips

Set to about 85-90% of pack voltage. For 400V pack: ~330-350V.

โš ๏ธ Too high = contactor never closes. Too low = contactor slams.

๐Ÿ”ฌ **BENCH TESTING:** On a low-voltage bench supply (12-30V), set udcsw=0 to bypass precharge entirely. Then take it off 0 and set correctly for your real pack voltage.

๐Ÿšจ CONTACTORS NOT CLOSING?

1. Is udcsw โ‰ค pack voltage ร— 0.9?

2. Precharge resistor right value? (50-200ฮฉ)

3. 12V power to contactor coils?

4. 'T15Stat' spot value = ON?

5. 'udc' rising during precharge?

6. Voltage sag after close = resistor too low wattage

โš ๏ธ Common Mistakes

๐Ÿšจ CONTACTORS NOT CLOSING?

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๐Ÿ”— Related Parameters

Other parameters in the Contactor Control category that work together with udcsw: